Performance & Safety in Automated Storage

As warehouse automation accelerates, so does the need for efficient and secure storage systems. In today’s automated warehouses, systems like automated storage and retrieval systems (AS/RS), shuttle systems, and mobile ASRS solutions help optimize space and speed. But where automated machines, conveyors, and people intersect, risk increases. Whether it’s during conveyor induction, trailer unloading, or transfers between robotic and manual zones, safety must be built into the process from the start.

Automated storage and retrieval systems (AS/RS)

Storage and buffering applications often involve AS/RS systems with high-speed vertical and horizontal movement. High-density and mini-load AS/RS, conveyor handoff points and human access for re-stocking or maintenance.

Each element introduces risks:

Shearing and crushing from moving components
Falling loads during retrieval or transfer
Unauthorized or unsafe access into rack zones
Difficult escape paths in case of emergency

Once items are picked, the journey isn’t over. Preparing goods for transport or storage often means palletizing, a fast-moving, high-force process with its own set of risks. Discover how Axelent safeguards load handling and palletizing areas so your flow stays safe, efficient, and uninterrupted.

Axelent's modular safety solutions

Whether your setup includes shuttle systems, unit-load ASRS or mobile rack robots, Axelent’s modular safety solutions scale with your needs. We help you design physical separation between people and machinery while maintaining smooth flow and easy access for authorized staff.

Typical safety installations include:

Guard fencing around the storage system
Perimeter protection for conveyors and buffer zones
Impact protection for safeguard equipment, racking, and guarding from collisions
Small access doors with interlocks for safe entry

Explore our safety solutions in Xperience

Don’t let safety slow you down

Even a perfectly automated storage zone must be entered for maintenance, troubleshooting, or restocking. Our modular systems create clear separation between people and machines while allowing smooth and safe access for authorized staff.

Read more about how reduce risks in fixed automation systems in the Axelent Safety Book.

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ASRS warehouse system protected by machine guarding

Plan for compliance from the start

Staying compliant isn't a one-time effort. Automated storage demands a lifecycle approach to safety. Start early to avoid costly redesigns and certification delays.

Key standards and solutions include:

EN 528 for storage/retrieval machines
EN 619 for conveyor safety near AS/RS
ISO 13857 for safe distances and openings

Protect automated warehouses

Automation & Robotics Safety Solutions

Robot Picking

Safety Solutions for Automated Warehouses

Get in touch with us

Any questions about warehouse automation safety? Do you want to discuss your project or get tailored advice? Our safety specialists are here to guide you every step of the way. Axelent helps you create safety that works in sync with your robotics. Send us your layout and we’ll help you design a solution that protects your people without slowing down the process.

Sebastian Jiteg

Global Sales

Project Manager

+46 (0)370-37 37 42

E-mailadres weergeven

+46 (0)370-37 37 42

E-mail

Russell Harris

Global Sales

Global Account Director

+44 79 57 56 65 69

E-mailadres weergeven

+44 79 57 56 65 69

E-mail

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Axelent Xperience

See our solutions in action

Explore Axelent’s digital showroom to experience our warehouse safety solutions. Discover modular protection systems in operation, learn from customer case studies and visualize how our safety solutions fit seamlessly into automated workflows.

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Axelent Safety Design

Plan with confidence

Simplify your safety planning with Axelent Safety Design. Quickly create customized layouts that ensure the right protection for your project, while supporting risk assessment and compliance from the earliest stages. Save time and avoid costly redesigns.

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Axelent Safety Book

Your guide to compliance

Axelent’s Safety Book provides clear, practical guidance on international safety standards and how to apply them in automated warehouses. It’s a comprehensive resource that supports your team in making informed safety decisions and maintaining compliance throughout your project lifecycle.

Discover the Axelent Safety Book

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Safety in automated warehouses

Access our expert-led webinar anytime to learn about the latest safety challenges and standards in warehouse automation. Gain practical insights and real-world examples that help you keep your projects safe and compliant.

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